Rail geometry – stacker crane measurements
We recently had the pleasure of carrying out a measurement project involving the analysis of the geometry of stacker crane rails in one of the large warehouse facilities. Our goal was a detailed assessment of the straightness and parallelism of the tracks of four stacker cranes, operating in an automated system. This type of infrastructure requires the utmost precision – even small deviations can lead to problems with traffic flow, increased wear on mechanical components or even downtime.
How did the measurements work?
For the task, we used the FARO Vantage S Laser Tracker – the most accurate measurement device available on the market capable of evaluating geometry for long distances. The measurement covered three planes of each rail: top, left and right. Based on these, we created individual coordinate systems, which allowed us to precisely analyze deviations with respect to ideal reference surfaces.
This made it possible, among other things:
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Locating the locations of the largest deviations from the level (correct leveling),
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Comparison of the geometry of the left and right sides of the rails – to the nearest tenth of a millimeter,
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Evaluate the impact of rail deformation on the operation of the entire transport system.

Why take such measurements?
Warehouse stacker cranes are the heart of modern internal logistics systems. Their trouble-free operation depends to a great extent on the quality of the tracks on which they move. Regular measurements of track geometry make it possible:
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avoid costly downtime,
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Extend the life of mobile equipment,
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Ensure the safety of the automats and operators,
Reduce the risk of downtime!
If you manage a high-bay warehouse, a logistics center, or a manufacturing facility with automated stacker cranes running on tracks – rail geometry measurement is a very good investment in the continuity of your business.
Feel free to contact us – we will be happy to advise you and prepare an individual offer tailored to your needs.